High Speed Intelligent Paper Cup Forming Machine

DEBAO-118S

ico  Mechanical Quality Assurance

  1. Mechanical parts are guaranteed for 3 years or do 100 million paper cups, electrical consumables shelf life of 1 year;
  2. Maintenance rate is no more than 1 times in one day using tools to adjust the machine.
  3. Machine core parts maintenance cycle, 4 to 6 months for oil 1 times.

ico1Forming Efficiency Guarantee

  1. 24 – hour production is more than 400,000 ,and one month production is more than 4 million;
  2. Machine normal yield is more than 99 percent
  3. One person can operate multiple machines at the same time

ico2 Mechanical quality assurance

Mechanical Behavior

The DEBAO-118S type intelligent paper cup machine is using desktop layout, which isolates the transmission parts and molds. The transmission parts are under the desk, molds are on the desk, this layout is convenient for cleaning and maintenance. The machine adopts automatic spray lubrication, longitudinal axis transmission structure, barrel type cylindrical indexing mechanism and the gear drive, ensuring the stability and quality of the whole machine. For electrical parts, PLC, photoelectric tracking and servo feeding are used to control the running. This type machine’s capacity is up to 120/min, suitable for the production of 5-16 ounces of cold/hot cups.

Transmission Agency Patent No .: ZL 2012 2 0181311.9

Vertical shaft gear drive, cylindrical barrel indexing cam, optimize the internal layout, to ensure the accuracy of the machine transmission, high synchronization performance, so as to achieve coordination between the travel to avoid collision damage parts, make up the chain drive jitter and transmission is not smooth Congenitally deficient.

Overall Case Structure

The machine enclosure structure design, pouring oil spray lubrication, reduce wear and tear, effective heat dissipation, the machine to run fast. The machine warranty for three years.

Two Curling Institutions

The first curling with internal expansion of the rotary molding, is conducive to improving the paper forming strength; second curling heating stereotypes, beautiful volume, dimensional stability.

CCD image system patent number: ZL 2012 2 0181311.9

Detection of the cup (bowl) front of the volume and the internal area of the stain, mosquitoes, pinholes, roll mouth burst, wrinkle. 2, the detection cup (bowl) on the back of the bottom and knurled areas of the stain, mosquitoes, pinholes, knurled flanging, the end of paper burning yellow, crescent bottom, at the end of paper joints.

Intelligent control system

1, multi-model frame. Use the simple window prompt to guide, select the set model.

2, flexible parameter settings. You can back up, restore, or restore a parameter to a factory. You can also modify the parameters manually in detail.

3, flexible encoder origin settings and direction automatic settings and fault self-test. Encoder hardware installation does not need to consider the location, you can simply set the software.

4, automatically configure the parking bit, less than one lap fast low down. When configured, the machine automatically calculates the inertia distance of the machine, at least one step faster than the position after deceleration.

5, the system of key station sensor signal automatic calculation and identification. Through a simple operation to start the button can be encountered in forming failure, the system automatically tracking the signal according to the sensor, the mold quickly stopped in the middle of the two heaters.

6, stop the cup automatically removed. After the machine stops abnormally, the system will automatically remove the heater and the bracket position due to the heater burned and the adhesive is not strong cup.

7, heating system intelligent temperature control. Through the PLC PID control temperature, the user simply select the paper manufacturer, weight, single / double PE, the system will automatically set the corresponding target temperature, and the machine speed changes when the target temperature automatically adjusted. The user can also customize the target temperature control curve.

8, visual system flaw detection. Automatic identification of paper cup shape, internal, bottom flaws, automatic removal. Unique algorithm, light gray stain recognition is accurate and stable. A key to quickly set the parameters, but also can modify each parameter in detail. The system supports internal network monitoring output report.

9, hardware monitoring system. Plc output points, relays, contactors, plc and touch screen, plc and computer, plc with the expansion of the line real-time monitoring, abnormal alarm in the touch screen prompts the cause of the malfunction. Detailed hardware and software failure information, the user according to the prompts to easily troubleshoot.

10, the system supports remote upgrade. Plc and touch screen through high-speed Ethernet connection, you can modify the plc and touch screen ip address, through NAT or other service providers to remotely upgrade.

Process layout

Note: sliding around to see more models

Model parameters comparison

DEBAO-118S DEBAO-600ZYDEBAO-600SY
WeightWeightWeight
3500 kg 3500 kg3000 kg
Packing machine packing specifications
Packing machine packing specifications
Packing machine packing specifications
Ordinary
:3.1x1.6x2.1 (collection table1.23x0.61x1.9)/M
inspection system:3.1x1.6x2.35(collection table1.23x0.61x1.9)/M
Ordinary
:2.9x1.6x1.9(collection table1.23x0.61x1.9)/M
inspection system3.1x1.6x2.3(collection table1.23x0.72x1.9)/M
Ordinary
:2.9x1.6x1.9(collection table1.23x0.61x1.9)/M
inspection system:2.9x1.6x2.3(collection table 1.23x0.61x1.9)/M
Electrical powerElectrical powerElectrical power
three-phase 380V,26KWthree-phase 380V,26KWthree-phase 380V,24KW
Air applicationAir applicationAir application
0.5-0.8MPa,0.4cube/min0.5-0.8MPa,0.4cube/min0.5-0.8MPa,0.4cube/min
capacity
capacity
capacity
100-120 pcs/min80-100 pcs/min80-100 pcs/min
Paper specificationsPaper specificationsPaper specifications
single PE/double PEsingle PE/double PEsingle PE/double PE
paper weightpaper weightpaper weight
190-380g/m2190-380g/m2190-380g/m2
Paper specificationsPaper specificationsPaper specifications
(D1)φ70-95mm (H)50-135mm
(D2)φ40-75mm (h)5-12mm
(D1)φ70-95mm (H)50-135mm
(D2)φ40-75mm (h)5-12mm
(D1)φ70-95mm (H)50-135mm
(D2)φ40-75mm (h)5-12mm
detectiondetectiondetection
bottom heatingbottom heatingbottom heating
assembly●assembly●assembly●
Paper deliveryPaper deliveryPaper delivery
control panelcontrol panelcontrol panel
10.2inches
7inches7inches
note: optional○ standard●

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Combination scheme A


   DEBAO-C900

Punching Machine

DEBAO-118S

Paper Cup Machine / Paper BOWL
Forming Machine

DEBAO-90T

Paper Cup/Bowl
sleeve Forming Machine

DEBAO-L666

Automatic Packaging Machine

Combination scheme B


   DEBAO-C900

Punching Machine

DEBAO-118S

Paper Cup Machine / Paper BOWL
Forming Machine

DEBAO-90T

Paper Cup/Bowl
sleeve Forming Machine

Combination scheme C


   DEBAO-C900

Punching Machine

DEBAO-118S

Paper Cup Machine / Paper BOWL
Forming Machine

DEBAO-L666

Automatic Packaging Machine

Combination scheme D


   DEBAO-C900

Punching machine

DEBAO-118S

Paper Cup Machine / Paper BOWL
Forming Machine

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